The multipurpose device PRP-R is intended for receiving the cheese mass, draining the whey, prepressing using compressed air, manual cutting of the cheese mass into desired cheese blocks and pressing the mass in cheese moulds. It is distinguished by its wide usability – suitable for making semi-hard and hard cheeses in smaller batches, for making soft cheeses, draining of whey etc.
Advantages
Universal device for processing of cheese mass
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One device for cheese mass processing
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Adjustable device for your forms of cheese
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Light physical work and ergonomy
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Automated pressure regulation
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Solution for saving time, space and money
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Flexible draining of cheese mass
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Possible to cut cheese mass with knives
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Support on wheels for easy movements
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One device for cheese mass processing
Cheese mass is produced in cheese kettles, pasteurizers, vats, cisterns. Next phases towards cheese are draining, prepressing, cutting and pressing processes. For all this processes you can use only one device – and that is prepress PRP-R, which is universal device for cheese mass processing.
Device PRP-R is flexible to adjust size of cheese mass block with movable draining grid, flexible to adjust pressing points and pressure for prepressing and pressing cheese mass (segmented draining plates, bridging profiles, movable bridges with cylinders) and flexible to adjust final size of cheese blocks with adjustable knife attached.
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Light physical work and ergonomy
Plevnik research and design team created PRP-R device and it’s accessories with thought of ergonomic and light phisical work. Detatchable components are light, moving of movable parts is easy and smooth. All tasks with PRP-R can be done in comfort ergonomic positions of your body – its good for your spine and natural posture. Maximal working height meets the ergonomic standards.
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Automated pressure regulation
Automation saves your time and enshures consistent quality of cheese. Precise pressing durations with same pressures – gives you same high quality results from batch to batch. Set three different pressures with three manual regulators for each one and simply set durations (TIME 1,2,3) of pressing and process will start and finish by controller. Store up to 4 different programs.
Automatically controlled processes (pressure and time) of prepressing and pressing provide reliable, controlled and repeatable processing. Processes are automated and run according to the programs that you set.
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Solution for saving time, space and money
Save money and space because you need to buy only one device (PRP-R) for your dairy. PRP-R covers all forming processes of cheese grains from cheese kettle to a cheese mass form. Because you need only one device for cheese mass processing, you save: time with more efficient work during processing because its all there in front of your hands in one device. Smooth surfaces and hygienic design allow quick and effective cleaning.
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Flexible draining of cheese mass
Draining table enabled the pouring of cheese mass directly on the table, where cheese mass is drained. With movable draining grid, the prepress can be adapted to different quantities of cheese mass to.
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Possible to cut cheese mass with knives
After draining, prepressing PRP-R enables quick installation of knives – for equal, and fast cutting of cheese mass. Avalable for 2 different dimensions. More cutting solutions after your demand.
Additional Equipment
Manual three-stage pressure regulation
Supports three-stage pressure regulation with preset pressures – manually.
Automatic pressure regulation
Touchscreen controller that allows preprograming of pressure and compression time in three steps. You can design the program independently according to your needs and save the presets.
Additional pressing point
Supports the pressing of more, additional cheese moulds.
Upgrade of pressing point
Replacement of standard pressing point with cylinder that allows higher pressing force.
Additional movable bridge
Improves uniform pre-pressing and higher pressing forces (hard cheese production). Its base for larger quantity of cheese moulds to be pressed.
Double pressing plate
On leveler arm replaces the standard single press point and doubles the quantity of pressed moulds (minimal requirement: cylinder 80).
Door on the front side
Ergonomic and easier extracting of cheese blocks from the table. More space for cutting and cleaning. Not avalable for size PRP-R70.
Additional movable bridge
Improves uniform pre-pressing and higher pressing forces (hard cheese production). Its base for larger quantity of cheese moulds to be pressed.
Draining plates at the bottom
Accelerated and even draining of whey due to drainingon the bottom of the table.
Detachable knife
For precise, faster and easier semi-automatic cutting of the cheese mass into blocks (5, 4, 2). Cutting is performed by cylinders and manual position switch. Simple and easy attached to cylinders.
Detachable distributor for cheese curd (single or triple)
Enables gentle, loss free, faster and uniform portioning of the cheese mass into the draining table or cheese moulds. CIP cleaning avalable. Not avalable for size PRP-R70.
Technical Information
More information about capacities, dimensions, number of bridges, …
Cheese mass processing - with prepress Plevnik PRP-R (universal device)
Dairy: Organic farm Kukenberger, Slovenia
Enquiry
Dairy solutions
References
Brochure
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Recommended...
Recomended devices for complete dairy process:
Cheese Tables
Prepresses
Presses
Cheese Moulds
Salting vat
Cheese washing machine
Alternative devices:
Pneumatic press PPS-U
Cheese prepress with transport belt PRP-RT
Automated cheese prepress PRP-AP
Draining cheese table SOM
Cheese table with dividing plate SDM
Our Cheesemakers’ Testimonials
Jodith Gallob
I am very satisfied with the POS 50 and it has been the best investment I have ever made. The POS saves me a lot of work and is more hygienic than the pot towels, I can only recommend it.
Must & Ost
Thanks for developing and producing equipment to farmhouse and artisian cheesemakers to all of you at PLEVNIK!
Kmetija Spodnji Strmčnik
It is important for the cheese mass to drain evenly. In POS we can regulate the draining process. It is also important that by doing everything in one device there is less cleaning. It is not necessary to clean three but only one device. We choose Plevnik because of their complete dairy solutions. All the devices complementary to each other. They also consult and have an excellent after-sales service. Everything that a cheesemaker would want. We are very pleased with Plevnik devices. They are user friendly, easy-to-use, made from quality materials and they are easy to clean. But the most important thing is that you can make multiple products in one device.
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